Press brakes are machines that form lengths of sheet metal. These sheets are typically used in manufacturing, industrial applications, or as components for other devices. Most press brakes are rated by their capacity to press metal and their overall bending length; this is expressed in numbers (e.g., total PPI, or pounds of pressure per inch). They come in many forms and often are equipped with tooling and add-ons designed to create highly customized components. Press brakes fall into two main categories: mechanical and hydraulic. In the next sections, we’ll break down the difference and explain the prominent features of each style.
Gulf States Saw & Machine. Co. offers a wide selection of hydraulic presses to meet the specific needs of every business we serve. Our press brakes can be adjusted to any length bed, with either CNC or manual controls. They are available in sizes ranging from 22 tons to 440tons and bed lengths ranging from 4' up to 13'. We are also able to accept custom orders, including length and tonnage requests. All our press brakes are equipped with safety devices, and a rear safety box that deactivates the machine when it is opened. This prevents any unauthorised maintenance. All electrical components are constructed using industry-standard parts. These parts can be readily found in our Memphis TN warehouse. You can download the pdf to see more details about each model.
The tonnage of a Hydraulic Press Brake, also known as the Press Capacity, is what determines how large a work-piece can be processed by the Press Brake. It is also the unit of force measurement that a press brake can deliver. This is what bends work pieces into desired/specific degrees. Our Press Brakes can handle tonnages from 30 to 3000 tons, while the bed lengths start at 4 feet and go up to nearly 30 feet.
Before you can choose your press brake you will need to identify the type and gauge of steel you want to bend.
There are also the BH series "hybrid", which proves once again that not all hybrid press braking systems are created equal. These machines are the third generation and feature a dual-drive design that combines hydraulic and electric bending. They offer superior productivity, precision and reliability and energy savings.
Add to that the incredible machine capabilities mentioned above, and you will be amazed at what we can do for you. If you are looking to upgrade your press brake or make an initial investment, we can help. We have the tools you need and are factory-trained Wilson and Wila tooling experts.
Machines that press brake sheet metal are used to form long sheets. These sheets are commonly used in manufacturing, for industrial applications, or to make components for other devices. Most press brakes have a rating based on their pressability and their bending length. This information is expressed as numbers (e.g., total pressure per inch, or pounds of pressurized material per inch). They are available in many sizes and can often be equipped with additional tools and add-ons to make custom components. The two main types of presses brakes that you will find are hydraulic and mechanical. In the following sections, we will explain the main features and distinguish between the two types.
Ranging from entry-level hydraulic all the way up to heavy-duty, fully customized solutions that cover any of your requirements for sheet metal forming, these press brakes represent the apex of pounds-to-performance for industrial bending.
There are two methods that press brakes can bend steel. The first, or bottom bending, is when the ram presses metal to the bottom. Bottom bending can produce precise bends and is less dependent on the press brake. The problem is that each tool is designed for a specific type of bend. You will need to purchase a brand new tool for each angle. Air bending creates an air pocket between the die's bottom and the ram. This allows the operator flexibility in accommodating any spring back provided by the material. These types are only necessary to be replaced if the material is too thick. The drawback of air bending is its inability to accurately bend the material. This means that the ram will need to be changed accordingly.
Next, determine the specific characteristics that must be taken into consideration when calculating the bend. You will need to consider the following:
Gulf States Saw & Machine. Co. carries a variety of hydraulic press brake models to suit the needs of each of our customers. Our presses come in sizes from 22 to 440 tons, and have bed lengths of 4 to 13 feet with manual or CNC controls. We can also accommodate custom orders for lengths and tons. Our press brakes come with safety devices and a safety cage at the rear that prevents the machine from being opened. This allows for simple and secure maintenance. All electrical components are made from industry-standard parts that can be found in our Memphis, TN warehouse. For more information on each model, download a pdf.
A fully automated press brake solution can reduce the stress on your production lines, and help you to keep your mind and your business in check. But how can this be done?
The CNC control hydraulic press brakes allow users to tackle any project with precision and speed. These machines are capable of handling the most difficult jobs with utmost precision. You can store additional programs on a removable USB flash drive. Other important features include:
To save time, money, effort, and labor, optimize your workflow. Avoid costly downtimes and product problems by actively preventing them. With unrivalled functionality and programmability as well as real-time cloud-based machine intelligence, fine tune your shop to meet your day's needs. No matter what the challenge may be, automation can help.
Nearly all modern car crushers use hydraulic presses to crush cars. A pump pushes hydraulic fluid through large cylinders to power a large motor. Using principles of force-multiplication, a hydraulic system can generate over 2,000 psi and impart more than 150 tons of crushing force onto a pile of scrap cars.
The principle of Pascal's Law governs hydraulic presses. It states that pressure applied to a fluid within a fluid causes pressure changes throughout the fluid. The hydraulic press has a piston, which acts as a pump and provides a slight mechanical force to a small portion of the sample.
The bending length of the press brake should be slightly longer than the sheets you wish to bend. The press brake can become damaged or destroyed if it isn't the right size.
Extra Open Height, Extra Throat Depth, Extra Stroke Tonnage 12" Horn Ext. B & R 2' Ext. Open Ht. Open Ht.
Hydraulic presses brakes can be used to bend or fold metal by pressing it into dies. These presses can be used for both sheet metal work and continuous production. These presses can handle difficult industrial production jobs, from single-cycle operations to automated components.