An early generation of press brakes used one axis to bend. They were much less powerful than modern machines with twelve or more programable axes. Modern press brakes are precise and generate graphical representations for the operator. Also, the setup time for newer computers has been dramatically reduced. They are capable of quickly calculating optimal settings based the material being used, its dimensions, as well as the desired results. These calculations used be done manually in the past.
When calculating the margin, other elements must be considered, such as thickness of punch blade, fold length, and opening of V.
Gulf States Saw & Machine. Co. carries a variety of hydraulic press brake models to suit the needs of each of our customers. Our presses come in sizes from 22 to 440 tons, and have bed lengths of 4 to 13 feet with manual or CNC controls. We can also accommodate custom orders for lengths and tons. Our press brakes come with safety devices and a safety cage at the rear that prevents the machine from being opened. This allows for simple and secure maintenance. All electrical components are made from industry-standard parts that can be found in our Memphis, TN warehouse. For more information on each model, download a pdf.
A fully automated press brake solution can reduce the stress on your production lines, and help you to keep your mind and your business in check. But how can this be done?
Press brakes are machines that form lengths of sheet metal. These sheets are typically used in manufacturing, industrial applications, or as components for other devices. Most press brakes are rated by their capacity to press metal and their overall bending length; this is expressed in numbers (e.g., total PPI, or pounds of pressure per inch). They come in many forms and often are equipped with tooling and add-ons designed to create highly customized components. Press brakes fall into two main categories: mechanical and hydraulic. In the next sections, we’ll break down the difference and explain the prominent features of each style.
Gulf States Saw & Machine. Co. offers a wide selection of hydraulic presses to meet the specific needs of every business we serve. Our press brakes can be adjusted to any length bed, with either CNC or manual controls. They are available in sizes ranging from 22 tons to 440tons and bed lengths ranging from 4' up to 13'. We are also able to accept custom orders, including length and tonnage requests. All our press brakes are equipped with safety devices, and a rear safety box that deactivates the machine when it is opened. This prevents any unauthorised maintenance. All electrical components are constructed using industry-standard parts. These parts can be readily found in our Memphis TN warehouse. You can download the pdf to see more details about each model.
There are also the BH series "hybrid", which proves once again that not all hybrid press braking systems are created equal. These machines are the third generation and feature a dual-drive design that combines hydraulic and electric bending. They offer superior productivity, precision and reliability and energy savings.
Add to that the incredible machine capabilities mentioned above, and you will be amazed at what we can do for you. If you are looking to upgrade your press brake or make an initial investment, we can help. We have the tools you need and are factory-trained Wilson and Wila tooling experts.
The CNC control hydraulic press brakes allow users to tackle any project with precision and speed. These machines are capable of handling the most difficult jobs with utmost precision. You can store additional programs on a removable USB flash drive. Other important features include:
To save time, money, effort, and labor, optimize your workflow. Avoid costly downtimes and product problems by actively preventing them. With unrivalled functionality and programmability as well as real-time cloud-based machine intelligence, fine tune your shop to meet your day's needs. No matter what the challenge may be, automation can help.
For industries and jobs that don’t require the detail and precision achieved with CNC controls, our manual control press brakes offer ease of use when you’re looking to keep things simple. The manual press brakes have all the same safety features of the CNC models, manual press brakes are powerful machines that are easy to get started on and great for more straightforward jobs. They include a front-operated power back-gauge and ram adjust with digital readouts and fine adjustment handwheels for both. Our models range from 22 tons to 440 tons.
Do you need a reliable machine to bend or process metal sheets and do you want it to be strong? Gulf States Saw & Machine Co. has both Single Cylinder Y1+Y2 HydraulicPressbrakes that are capable of bending steel plates and sheets. Fabricators can trust them for all forms of bending. Hydraulic Pressbrakes are simple to operate.
The tonnage of a Hydraulic Press Brake, also known as the Press Capacity, is what determines how large a work-piece can be processed by the Press Brake. It is also the unit of force measurement that a press brake can deliver. This is what bends work pieces into desired/specific degrees. Our Press Brakes can handle tonnages from 30 to 3000 tons, while the bed lengths start at 4 feet and go up to nearly 30 feet.
Before you can choose your press brake you will need to identify the type and gauge of steel you want to bend.
Semi-trucks use compressed air for their brakes instead of hydraulic fluid. Semi-trucks have a lot of weight so they need air to brake.
The press brake is, in reality, one of the most difficult machines to master in the trade. Every sheet metal operation needs to bend.
Crowning is the method by which press brakes correct for deflections in both the upper beam or lower bed when pressure applies. There are different methods, depending on the model and make of the press brake.
Types of Presses (with Diagram) - Metallurgy Type #1 Manually Operated Press (Fly): This press is controlled by humans. ... Type # 2. Type # 2. Type # 3. Hydraulic Press: Type # 4. Type # 4. Type # 5. Type # 5. Type # 6. Gap Press: Type # 7. Arch Press: Type # 7. Type # 8. Straight-Side Press: More Items...
A hydraulic press crushed a worker to death in an industrial accident. Two workers were placing materials under hydraulic presses. An online video of the incident shows this. While the victim was fixing the materials, the worker controlling the machine turned the engine on.