Perhaps you have noticed that we haven’t yet discussed cutting speed. Although it is possible to cut 500 inches per minute with a tube, this is not always feasible. Laser tube cutting should not be about how long it takes for a tube to be loaded, indexed so that it is in the right place for cutting, pierce it and then unload it. Laser tube cutting machines are more concerned with part-processing times than cutting speed.
Fiber lasers have high cutting speeds for thin material. These fiber lasers require minimal maintenance and have low power consumption. These laser cutting technologies have special properties, which allow them to be used in steel, stainless, aluminum, and other non-ferrous materials, like copper, brass, and bronze.
Tube laser cutting offers the best solution for wide-ranging work. Tubes upto O 9.45 inches (240 mm).3D cutting modeCO2 and fiber laser
TruLaser Tube3000 fiber: The laser tube-cutting machine that is worth the investment is the TruLaser 3000. This is an economical and reliable laser tube cutter. This machine is great for both first-time users and as an add-on.
You will be able to see the fiber laser in action for a better understanding of some things. A fiber laser has a higher power density than a CO2 beam because its beam diameter is usually one-third of that of a CO2 beam. This allows the fiber to cut faster and pierce more quickly. The fiber can also cut intricate shapes and leave sharp edges thanks to the smaller beam size. A fiber laser can cut a logo for a company out of a tube with a spacing of 0.035 inches between letters.
The FABRICATOR is North America's leading magazine for the metal forming and fabricating industry. The magazine delivers the news, technical articles, and case histories that enable fabricators to do their jobs more efficiently. The FABRICATOR has served the industry since 1970.
A laser tube cutting machine doesn't come with any standard material towers. Bundle loading is the best option for handling tube material. It feeds one tube at a given time from the bundle into a tube laser using a singularizing process. This type cannot be used with open profiles (e.g. channels and angles), because they interlock inside the bundles and don’t move freely. Step loaders, which are used for open profile profiles, sequence one section at time into the machine while maintaining the correct orientation.
The shape laser technology allows you to customize and cut-to length in one step. From raw material, finished or semi-finished parts can be produced.
Laser cutting technology with shape can allow for complete customization. The raw material can be used to create finished or semifinished parts.
You can choose between 2D or 3D laser cutting technology, which allows you to create parts with a very specific shape. This includes tubes of various shapes, such as squares, rectangles, and profiles with different open cross-sections (e.g H, L and Tcross-sections). The 3D technology allows for bevel cuts of up to 45 degrees. This flexibility eliminates the need to do costly milling, drilling, punching or sawing.
A weld-seam is an additional consideration when cutting tube. This material can be roll-formed and welded together. This raises two issues that must be addressed.
In-house laser tube cutting does not have to be difficult or costly. Everybody, from engineers to students, can cut like never before
Due to the power required to make a CO2 laser it is much less efficient than a fiber laser and has a lower wall plug efficiency. The large chillers needed to create CO2 lasers require more power overall. The fiber laser resonator has a wall plug efficiency of over 40 percent so you not only use less power but also take up less of your high-demand floor space.
Tubes are and will continue to be used throughout the entire industry, including in system and mechanical engineering as well as furniture construction. New design possibilities have been opened by lasers. This means that more and more designers are utilizing the benefits of laser-cut tube and profile cutting, which is driving up demand. TruLaser Tube machines offer all-round solutions in the field of laser tube cutters.
The laser beam is the most important component of the laser cutter; it determines wavelength and power, and thus the material that it can cut or engrave. Solid-state lasers, fiber lasers, and CO2 lasers are the three main types of lasers used in laser cutting.
Maximum material cutting thicknesses by 1000W fiber laser cutting machine: Carbon steel has a maximum thickness of 10mm; stainless steel has a maximum thickness of 5mm; aluminum plate has a maximum thickness of 3mm; and copper plate has a maximum thickness of 3mm.