Reduce the amount of components and save time. You can make tubular frames or metal structures that are easier to assemble and more precise. Your part can be completed in just one programming step and in one machining step.
Secondary operations can be eliminated: A tube laser can easily cut a piece of material to the desired length, add holes or other cutout designs in one step. This eliminates the need for manual material removal. This allows you to maintain tight tolerances for more complicated fabrications. You can make parts from one continuous piece. This allows you to ensure they fit in one direction and is easy to assemble. Tube laser aluminum, carbon and stainless steel can all be tubed.
Gulf States Saw & Machinery Co., Inc. is a team made up of specialists who will work with clients to create a program to meet their needs. We'll assess the production process of your part and determine its potential application. Then we will work with you on identifying and delivering your exact requirements.
When you look closely at a fiber-laser in operation, some things may not be as obvious. A fiber laser's beam diameter is one-third larger than that of a co2 beam. This allows it to have a higher power density. This allows the fiber not only to cut faster but also to pierce much faster. The fiber's smaller beam size allows it to cut intricate shapes, and leave sharp edges. Imagine cutting the logo of your company from a tube where the spacing between the letters is 0.035inches. A fiber can achieve that cut while a laser with CO2 cannot.
Gulf States Saw & Machinery Co., Inc.’s team of experts will work with your to create a program specifically tailored to your needs. We will assess how your part is produced currently, as well as its intended application and end use. Together, we will identify and meet your specific needs.
Lasertube systems allow you to create or improve new applications, allowing you to enter new industries and increase profit margins.
StarCut Tube's tube-cutting laser machine StarCut Tube provides the highest precision and contour cutting accuracy, at a range of +/-5um.
Our system solutions allow for flexible production of small or large series with diameters from 10 to 324 millimeters, and pipe and profile lengths as high as 12.5 meters.
You can find the right technology to meet your needs. You have the option of either CO2 laser or fiber laser cutting systems depending on what materials you are working with and how much productivity and quality you desire.
A tube's very nature prevents the use of high-powered lasers. Flat sheet laser cutting machines can now be equipped with laser generators that are as powerful as 12kW. Tube laser cutting machines, however, only require 5kW. You must always consider the side you are cutting when you work with a tube. A stronger laser will simply cut through the tube from the opposite end. (Officially, you don't have any need to worry if you are cutting a beam or channel with the tube laser.
The CO2 resonator is much larger and requires more energy, as electricity is introduced to a combination of gases to produce the laser beam. Mirrors help the light gain in intensity, preparing it to exit the resonator. After exiting the resonator, the beam must travel through a path comprising several cooled mirrors until it reaches the lens. This travel causes a loss of power and quality in the laser beam.
There is no shortage of variety in any job shop. Parts of various sizes are not uncommon when you use one tube. The machine should be able unload laser-cut pieces as small as 2in. It can also be extended up to 15 feet, one after the other. It must also be in a position to lift the parts and not damage them. This is often a problem for aluminum or other softer metals.
Fabricators might first think of high-speed laser cutting when they think about fiber laser cutting technology. While this might be true in some cases, it is not the case when it comes tube cutting. It is more about the time required to process a tube so it meets specifications than the actual cutting speed.
For XXL tube production, the machine was designed to maximize productivity. The machine's solid-state laser can be used to process tubes and profiles in many ways. It is compatible with many types of material and wall thicknesses.
Pipe and tubing Cutting Procedures:
Rotate the pipe cutter around. Tighten the cutter slightly and rotate it around the pipe several times. Repeat until the pipe is severed by the blade. Steel pipe can be cut with a hacksaw, reciprocating saw, or steel-pipe tubing cutter.
CO2 laser cutters are the most commonly used types of laser cutters because they are low power, relatively inexpensive, efficient, and can cut through and raster a wide range of materials.
Laser tube cutting is a method and technique for cutting tubes, structural shapes, or channels. These items will be cut to the required length during the process. It can also make holes or designs in tubing. It is a precise cutting method. It can also be used on a variety of materials in a variety of shapes and sizes.