With laser generating technology, sheet laser cutting machines can now be sold with power outputs up to 12kW. A laser tube-cutting machine usually has a power consumption of 5 kW. Any more power would cause the tube to be cut on both sides simultaneously.
Fiber lasers are 10 percent shorter than CO2 laser beams in wavelength. Because of its shorter wavelength, fiber lasers produce a beam that is easier to absorb by reflective materials. A CO2 laser's wavelength is less likely to reflect off these surfaces. This allows fiber laser cutting machines to cut brass, bronze, and other reflective material. A CO2 laser beam that reflects on the material can damage not only its cutting lens, but the entire beam path. This risk can be eliminated by using fiber-optic cables to guide the beam.
Some machinery manufacturers use cameras to check tubes. This is done in an effort to close the time gap. Cameras reduce the time required to check quality and reduce the number rotations. This ensures that the machine can retain its productivity and accuracy.
ExactCut 430 can be used to automate the automated processing of thick and thin metals and alloys as well as brittle materials, such as sapphire and PCD.
Tube cutting also requires a weld seam. This material is rolled-formed and then welded together. These two points should be considered:
The very nature of a tube prevents the need for a machine with a very high-powered laser. Whereas flat sheet laser cutting machines now are available with laser generators as powerful as 12 kW, tube laser cutting machines usually only require a maximum of 5 kW of power. With a tube, you always have to think about the opposite side of the tube you are cutting. A more powerful laser simply would blow through the other side of the tube during cutting. (Of course, if you are processing a beam or a channel on the tube laser you don’t have to worry about another side.)
Be aware that there is no perfect tub. They may have bows. You may find weld seams on both the outside and the inside of the tube. When there are inconsistencies between product runs, it can be a challenge to process the material efficiently and consistently.
Parts are held using automatic tabbing in FabCreator, as well as a set on jaws on the idler chuck and drive chuck.
You have the option of choosing between 2D and 3-D laser cutting technology. This allows you to make precise and customized cuts in a variety of parts, including tubes with rectangular, square, or rectangular shapes. There is also the possibility to cut profiles with diverse cross-sections (for instance, H, U, T, or Ucross sections). 3D technology not only allows straight cutting edges but also permits bevel cuts up to 45 degrees. This versatility means that you don't need to spend a lot of money on milling. Drilling. Punching. Sawing.
The laser cutting system StarCut Tube SL provides highest accuracy, superior reliability, and high performance when cutting complex medical devices such as stents, aortic valve replacements, or hypotubes.
Laser systems are available for electronics manufacturing. They can perform cutting, welding marking, marking, and ablation with high precision.
Fiber lasers achieve high cutting speeds in thin material thicknesses. Additionally they boast low power consumption while requiring little maintenance.The special properties of this laser cutting technology enable applications insteel, stainless steel, aluminum, and non-ferrous metals, such as copper andbrass.
Find laser systems for electronics production that can perform high-precision, fast cutting, welding, marking and ablation of metals or plastics.
A job shop is only as diverse as the parts it produces. The same applies to those who operate a tube laser. Parts of different sizes can be found in one tube. Laser-cut parts as small as 2 inches must be unloaded by the machine. Each one can be as long as 15 feet. You must also be able unload the parts without damaging them. This can be difficult with soft metals like aluminum.
The laser beam is the most important component of the laser cutter; it determines wavelength and power, and thus the material that it can cut or engrave. Solid-state lasers, fiber lasers, and CO2 lasers are the three main types of lasers used in laser cutting.
Maximum material cutting thicknesses by 1000W fiber laser cutting machine: Carbon steel has a maximum thickness of 10mm; stainless steel has a maximum thickness of 5mm; aluminum plate has a maximum thickness of 3mm; and copper plate has a maximum thickness of 3mm.