This type bending is most common for sheet metal workers as it is compatible with machines with smaller capacities.
Mechanical press brakes work by a motor contained within the device. This motor spins the large flywheel at high speeds. The machine operator controls this flywheel using a clutch. After that, the rest of the components are in motion to bend the steel. The mechanical presses brake is easier to operate and maintain, particularly in regards to the electronics. Due to their nature, the mechanical press brakes are able to handle tons two to three-times higher than their inherent rating. The main disadvantage to mechanical press brakes is the fact that the ram within the machine must complete a full circle when it's engaged. It cannot be reversed. This presents safety concerns in the event that the operator makes mistakes and places restrictions on the machine. There is a possibility that the brakes could be locked if the ram travels too fast.
Hydraulic Press Brake Machine FunctionCurrently, Standard produces the widest variety of hydraulic press brakes available today. From our ADR 5 axis cnc hydraulic press brake series we offer 20 models and ranges from a small press brake that start at 4 foot in length to large press brakes up to 20 foot in bending length and 7 different tonnages ranging from 66 to 440 tons. Our premium more advanced ADS series is available with up to 14 CNC axis, comes in 32 different models with metal bending lengths of 6 foot 8 inches up to 26 foot 5 inches. Our ADS series machines are top end precision and powerful metal benders offered in 13 different tonnages with capacities of up to 3,300 tons! In addition to these two popular press brake series, we also offer the PBF series for the customer that needs a no frill press brake. On the other side of the coin is the sophisticated AD Servo brakes that have a hybrid hydraulic configuration and ball screws for energy efficiency and quiet operation. Lastly, Standard brings to market the FBS series which equates to the “flexible bending solutions” press brakes. Our FBS series brakes are typically high tonnage press brakes made to order to customer exact specifications with the option of running tandem or even trio press brakes, and material automation and handling options of every description.
The game-changing tool allows press brake operators to improve their performance by receiving real-time data.
Standard is supported in every way possible by a diverse group of industry professionals. These include product specialists, experienced service engineers, sales advisors, and product specialists. JMT also boasts a parts and tooling department, which will keep your machines performing at their best.
Consider all of the machine capabilities above combined with our industry-leading service (on average 2 1/2 service techs per salesperson), our well staffed emergency service line and a parts section that will blow your mind. We also have the tools to build your press brake. With all the tools available, our factory-trained Wilson and Wila experts are certified.
Our Servo Hydraulic Pressbrakes are powerful, efficient metal benders that consume as little as 66% power in standby mode and as much energy during the bending cycle. The servo brakes' ram movement is controlled by AC Servo "electrical" motors which drive hydraulic oil "on request" using variable speed pumps. Our highly advanced technology allows for a much lower cost per piece. It synchronizes hydraulic oil with electric power and electronics when needed. It is hard to find a more quiet, energy-efficient and accurate press brake.
The BH series "hybrid” press brakes show that not all hybrid brakes are equal. These machines, which are third-generation, feature their patented dual drive design. It allows for superior productivity, precision, reliability, energy savings, and high-speed movement.
A fully automated press brake solution can reduce the stress on your production lines, and help you to keep your mind and your business in check. But how can this be done?
This dual-drive hybrid can be used to quickly complete any project. It is long-lasting, high-speed and energy-efficient.
There are many options, but we won't be able to list them all. If you don't find what you need, ask us. Safety is our top priority. The AKAS-LC laser safety system is considered the best for a press brake. Combination machines require light curtain sick C 4000. Additional axis available up to 14. Extended travel back gauge up to 39 inches with safety curtain. Motorized height adjustment for sheet follower. Delem (DA69T), Cybelec (10S-12S,15S), 3D with PC1200) updated cnc controllers Quick release clamping and hydraulic clamping, Wila Wilson mechanical or hydraulic clamping. Tooling options from the "who’s who" in press brake tooling. Positioning systems for bottom tools, thickness measurement systems, and offline software for Profile-W or V-Bend.
Real-time information from this game-changing tool changer lets any press brake operator perform better.
Our press brakes can streamline your workflow, improve production speeds, reduce energy consumption, and lower operating costs. Our presses have capacities ranging from 40-to 2,000-ton and can be equipped with between 3 and 11 different axes. They also include tool layout, collision checks, back gauge editing, and DiamondSoft(r), software with auto-tooling.
For almost every metal fabrication shop, press brakes are essential. Although they are one the most valuable and sought-after pieces of machinery in a shop's arsenal, they are often misunderstood even by professionals. We have created this simple guide for laymen to help you understand press brakes.
According to the 15th-century definition of brake, it was an instrument for crushing or pounding. The term brake became synonymous with machine, a term that was derived from machines that crushed grain and plant fibers. In its simplest form, a press brake and a pressing machine are the same thing.
#1 Do not keep your car in gear when you're at a stop light. The reason it's bad: It will cause excessive wear to your clutch.
Your car could stop if you hit the brakes and don't clutch to stop it. This is because your engine revs are collapsing. In an emergency, you will need to start your car again. This can be tedious and time-consuming.
To pump hydraulic fluid into the system, pressure is applied by hand. The pressure is transferred to another area, and the resultant force can reach 25 tons.
The press brake is, in reality, one of the most difficult machines to master in the trade. Every sheet metal operation needs to bend.