Press brakes are a necessity to almost any metal fabrication shop. Unfortunately, despite being one of the most important and desired pieces of machinery in a shop, they’re still misunderstood—even by professionals. To help you better understand press brakes, we put together this short, layman’s-level guide.
Gulf States Saw & Machine. Co. stocks a variety hydraulic press brake models to fit the unique needs and requirements of the many businesses that we serve across the country. Our press brakes have sizes from 22 to 44 tons and beds from 4 to 13 inches with manual or CNC controls. We can accept custom orders and length requests for special lengths. All of our presses brakes come standard with safety devices. The rear safety cage disables the machine when the door is opened. This makes it easy to maintain and prevents accidents. All electrical parts are industry-standard and readily available at our Memphis, TN warehouse. To learn more about each model, download the pdf.
Automated press brakes can ease the pressure on your production line if there are deadlines or timelines that must be met. How can you do this?
It offers raw power, heavy-duty performance in bending, and improved technology, all in a cost-effective package.
This method allows for high levels of angular precision. This method can be used for sheet metal greater than 2mm thick.
Ranging from entry-level hydraulic all the way up to heavy-duty, fully customized solutions that cover any of your requirements for sheet metal forming, these press brakes represent the apex of pounds-to-performance for industrial bending.
Hydraulic Press Press BrakeA majority of metal fabrication shops need press brakes. Even though they are one of the most essential pieces of machinery in any shop, they are still poorly understood by even professionals. This guide is a layman's guide to press brakes.
Our presses will streamline your work flow, increase production speeds and optimize energy consumption. They can also help reduce operating costs. Our press brakes come in 40- to 2000-ton capacities. They have between 3 and 11, with tool layout and collision check.
PBF value series CNC brake press line manufactured for high performance to price ratio. We offer our lowest priced brake press line in 3 popular models to choose from. Each is equipped with our Easy Bend CNC controller which is easy to learn in 5 minutes or less using a simplified display with less buttons, more productive with enter & go specifications for desired angles, no programming required, USB interface for backups, easy shifting to CNC advantage controller by plug in giving brake operators more effective and basic control than a conventional brake press. Keeping metal bending simple at a price you can afford.
Then you will need to determine the particular characteristics to be taken into account when calculating the part bend. This includes, for example:
Every Standard hydraulic presse brake is checked in Rockford Illinois by our Perfect Machine Process to ensure it is ready for installation in your shop.
Although there are many options available, this list is not exhaustive. If you don’t see what you are looking for, please ask. Safety is paramount. The AKASLC, a world-class laser safety device, is at the top of our options. It is considered to be one of the best presses brakes. Light curtain Sick C4000 for combination machines. Additional axis to accommodate upto 14. With safety light curtain, extended travel back gauge can reach 39 inches Motorized height adjustment on sheet follower. Delem's DA69T or Cybelec's (10S,12S.15S,15S,3D with PC1200) are the latest cnc control controllers. Quick release clamping. Positioning systems at the bottom, thickness measurement, offline software for ProfileW and V-Bend.
Air bending allows sheet metal to bend by using the edges of the V and the end of the punch. This type of bending creates a spring back effect on the work piece. The bending force of the sheet is less so the metal sheet will spring backwards when the punch is removed.
Air bending uses the punch's end and the V's edges to allow sheet metal to bent. This type bending also has a springback effect. Because the bending forces are weaker, the sheet of metal will bounce backwards much like an elastic once the punch has been removed.
Rare earth magnets can withstand pressures up to 9,000 lbs per square inch, but not for what you might think. The Internet has seen hydraulic presses crush things for a while.
How does a hydraulic press brake work? Hydraulic press brakes use the power of a hydraulic motor, applying force to the metal and compressing it into a die that forms the shape. The shape of the die determines the final shape achieved by the metal bending process.
There are two types of primary press brakes: electronic and hydraulic. Hydraulic presses brakes are the most common and oldest type of press brakes. Hydraulic press brakes are capable of handling the most difficult workloads.
Hydraulic brakes are easy to maintain, provided you properly bleed the system and make sure there are no leaks.
The press brake is, in reality, one of the most difficult machines to master in the trade. Every sheet metal operation needs to bend.